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CSWIP-WI test Format | CSWIP-WI Course Contents | CSWIP-WI Course Outline | CSWIP-WI test Syllabus | CSWIP-WI test Objectives

Exam Code: CSWIP-WI

Exam Name: CSWIP Visual Welding Inspector (WI)

Multiple Choice Questions (MCQs)

Practical test (Weld Assessment)

Duration: ~2 hours (varies by training provider)

Pass Mark: ~70% (varies slightly)



1. Introduction to Welding Inspection (10-15%)

- Role and responsibilities of a welding inspector

- Importance of visual inspection in quality control

- Welding inspection stages

- pre-weld

- during welding

- post-weld

- Documentation review

- WPS

- PQR

- WPQ



- WPS (Welding Procedure Specification)

- PQR (Procedure Qualification Record)

- WPQ (Welder Performance Qualification)

- NDT (Non-Destructive Testing)

- QA/QC (Quality Assurance/Quality Control)



2. Welding Processes & Defects (20-25%)

- Common welding processes:

- SMAW (Shielded Metal Arc Welding)

- GTAW (Gas Tungsten Arc Welding)

- GMAW (Gas Metal Arc Welding)

- FCAW (Flux-Cored Arc Welding)

- SAW (Submerged Arc Welding)

- Weld joint types (butt, fillet, lap, etc.)

- Weld imperfections vs. defects (acceptance criteria)



- Porosity

- Slag Inclusion

- Lack of Fusion (LOF)

- Undercut

- Cracks (Hot, Cold, Crater)

- Spatter

- Excessive Reinforcement



3. Standards & Codes (15-20%)

- ISO 5817 (Welding quality levels for steel)

- ISO 9606 (Qualification testing of welders)

- ISO 17637 (Visual testing of welds)

- AWS D1.1 (Structural welding code – steel)

- BS EN 1090 (Execution of steel structures)



- Acceptance Criteria

- Fitness for Purpose (FFP)

- Workmanship Standards

- Tolerance Levels



4. Visual Inspection Techniques (25-30%)

- Tools for visual inspection

- gauges

- magnifiers

- rulers

- Measuring weld sizes

- throat thickness

- leg length

- Surface defect identification

- Reporting and recording defects



- Fillet Weld Gauge

- HI-LO Gauge

- Undercut Depth Measurement

- Weld Profile Assessment



5. Welding Symbols & Drawings (10-15%)

- Interpretation of welding symbols

- ISO 2553

- AWS A2.4

- studying engineering drawings

- Weld joint configurations



- Arrow Side / Other Side

- Groove Weld Symbol

- Fillet Weld Symbol

- Supplementary Symbols (Contour, Finish)



6. Safety & Ethics (5-10%)

- Personal Protective Equipment (PPE)

- Workshop safety practices

- Inspectors code of ethics



- PPE (Helmet, Gloves, Respirator)

- HSE (Health & Safety Executive)

- Confidentiality & Integrity

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